Sunstar Replacement Hot Tub Covers

This company is an Authorized Sunstar Dealer, which means your replacement hot tub cover is being built by a manufacturer who has over 25 years of service and dedication to the spa industry. Sunstar meets the safety standard for pool and spa covers and has also been independently tested and UL Certified. We offer a 3-year non-prorated warranty on both materials and workmanship.

Be sure and ask your dealer about the upgrades available to make your cover even more energy efficient:

  • Full-length heat seal gasket to save heat and prevent moisture loss.
  • Upgraded 2# foam cores for additional insulation.
  • Blanket to extend the life of your cover offering protection from chemicals as well as additional insulation.
  • EZ Lifter to lift and store your spa cover.
  • The Atlas Cover for areas with harsh winter climates since it can hold 1,000 lbs of static weight. The Atlas Cover takes the strength of the Dura Foam, increases the thickness by 50%, strengthens the hinge with galvanized steel, and adds a full length heat seal for an even stronger heat seal.

17 Quality Features of Sunstar Covers

  1. UL Classified.
  2. Full 3-Year Warranty.
  3. Marine Grade Vinyl. Treated with mildew and UV inhibitors for year-round beauty.
  4. Vapor Lock Seal with Antaeus 2000™. State-of-the-art equipment is used to heat seal cores with Antaeus 2000, a scientifically formulated plastic developed exclusively for Sunstar to inhibit moisture absorption.
  5. Twenty-Eight Points of Internal Reinforcement. Every stress point is reinforced, including the hinge, handles, straps, corners and skirts.
  6. Tough ’N Sturdy Hinge. Four layers of vinyl add strength to this high stress area.
  7. Super-Strength Padded Handles. Five layers of added strength were it’s most needed.
  8. Premiere Skirt. An additional seal to keep heat in and dirt out.
  9. Tie Down Straps. Triple-reinforced straps secure the cover to the spa or hot tub with locking fasteners.
  10. Secure-Loc Fasteners. Lock with a key for extra safety.
  11. Plastic Drain Grommet. Aids the release of moisture trapped under the vinyl. Will not corrode or scratch spa.
  12. Double-Ply Poly-Laminate. Industrial grade vinyl with durable polyester fabric reinforcement. Mildew resistant.
  13. Tapered Foam Core. Standard covers come with 3 1/2” - 2 1/2” taper to keep heat in and allow rain to run off.
  14. Steel Reinforcement. Non-corrosive, strengthens center of Spa Top™
  15. Commercial Grade Nylon Zipper and Protection Flap. Heavy-duty nylon zipper is corrosion resistant. Protective flap for easy replacement of core.
  16. Hidden Zipper Pull Protection. Protects zipper pull. Adds quality finished appearance.
  17. GHSG™ Super Heat Seal Gasket. A revolutionary insulating hinge seal that saves heat and prevents moisture loss. Critical to long-term energy savings. Pays back through energy savings typically in less than 12 months, according to independent testing. Also protects bottom from abrasion.

We have the colors to match your backyard or indoor decor.





Pools and spas for the Boston north shore and nearby Amesbury, Andover, Bedford, Beverly, Boxford, Bradford, Burlington, Byfield, Chelsea, Danvers, Essex, Everett, Georgetown, Gloucester, Groveland, Hamilton, Haverhill, Ipswitch, Lawrence, Lexington, Lynn, Lynnfield, Malden, Manchester, Marblehead, Medford, Melrose, Middleton, Newbury, North Andover, North Reading, Reading, Revere, Rockport, Rowley, Salem, Saugus, Stoneham, Swampscott, Tewksbury, Topsfield, Wakefield, Wenham, Wilmington, Winchester, and Woburn.

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